Injection moulding businesses face daily frustrations that stem from a single core issue: the disconnect between design and production.

When designs aren’t tailored for manufacturing, they lead to costly delays, unnecessary rework, and strained customer relationships. These challenges, compounded by tight deadlines and rising customer expectations, can make maintaining quality and efficiency feel like an uphill battle.

Inadequate Collaboration Between Stakeholders: When designs are handed over without sufficient collaboration between designers and production teams, costly misunderstandings arise. Global supply chains and remote teams amplify the problem, with outdated methods like email attachments or poorly structured design data exchanges causing confusion, delays, and errors. For injection moulding leaders, every miscommunication represents lost time, wasted resources, and frustrated customers.

Designs That Ignore Manufacturing Realities: Perhaps the biggest frustration is receiving a design that looks great on paper but is impractical or uneconomical to produce. Designs that ignore key moulding constraints—such as draft angles, material flow, or tolerances—lead to expensive redesigns, longer lead times, and damaged client relationships. It’s not just about fixing the immediate issues; it’s about knowing these problems could’ve been avoided with early design-for-manufacture input.

Compromising Quality to Meet Aesthetics or Deadlines: Balancing a product’s visual appeal with its functionality and reliability can feel like an impossible juggling act. When designers prioritise aesthetics without considering how the product will perform—or when tight deadlines push for quick fixes over robust solutions—manufacturing leaders face the fallout. The result? Missed production goals, warranty issues, and ultimately, unhappy customers.

At Convert Design, we help injection moulding businesses tackle these challenges head-on. By working with us, you gain a partner who ensures designs are practical, manufacturable, and aligned with your production capabilities from the outset. It’s about avoiding sleepless nights and delivering quality products—on time, every time. can communicate in either French or English. 

Wondering if we’re right for your product design project?